Case

This project provides a Japan client with an advanced aluminum-plastic composite (APC) medical panel recycling production line specifically designed for processing waste APC medical panels (such as medical packaging and pharmaceutical packaging). APCs are widely used in the medical industry due to their excellent protective properties; however, with the accumulation of waste after use, efficient recycling of these materials has become a significant environmental challenge. This recycling line utilizes advanced separation and recycling technologies to efficiently separate aluminum and plastic materials, supporting resource recycling and reducing environmental pollution.

Project Background:

As a global leader in environmental protection and the circular economy, Japan is committed to promoting the resource-based treatment of various types of waste. APCs used in the medical industry are widely used in pharmaceutical and medical device packaging due to their excellent insulation and protective functions. However, recycling these APCs is challenging, especially in terms of coating removal and aluminum-plastic separation. This recycling project will help the client improve the recycling efficiency of waste APCs, meet environmental standards, and further promote innovation in waste recycling and resource reuse in Japan.

Project Objectives:

• High-Efficiency Aluminum-Plastic Separation: Through precise technical means, effectively separate aluminum and plastic, ensuring the purity of aluminum and the quality of plastic during the recycling process.
• Resource Recycling: Recycled aluminum can be reprocessed into new aluminum products, while plastics can be used to remanufacture other plastic products, reducing dependence on virgin resources.
• Environmental Compliance: The project design complies with Japanese and international environmental regulations, ensuring no harmful substances are emitted during the recycling process, reducing environmental pollution.
• Enhanced Recycling Rate and Efficiency: Highly efficient separation and processing technologies maximize the recycling rate and economic benefits of aluminum composite panels.

Main Equipment and Technologies:
* High-Efficiency Crushing and Sorting System: A crusher breaks down the aluminum composite panels, combined with vibrating screens and airflow separation technologies to separate aluminum and plastics.

* Electrostatic Separation and Electromagnetic Separation Technology: Electrostatic separation and magnetic separation technologies further improve the separation accuracy of aluminum and plastics, ensuring the quality of recycled materials.

* Automated Control System: A fully automated control system provides efficient and precise operation management, reducing manual intervention and improving production stability.

Project Advantages:

• High Recycling Rate: Advanced sorting technology enables aluminum and plastic recycling rates to reach over 95%, maximizing resource recovery.
• Environmental Compliance: The system design fully considers environmental requirements, and waste gas and wastewater treatment comply with Japan’s stringent environmental regulations, ensuring the project’s green operation.
• Energy Efficiency: The recycling line uses low-energy-consumption equipment, optimizes the production process, improves resource utilization efficiency, and reduces energy consumption.
• Low Maintenance Costs: High-quality equipment and durable materials reduce equipment failure rates, extend maintenance cycles, and lower long-term operating costs.
• Customized Services: We provide personalized recycling solutions based on the client’s specific needs, ensuring the production line perfectly matches their requirements.

Project Implementation Plan:

• Needs Assessment and Design: We communicate in detail with the client to understand the characteristics and recycling needs of waste aluminum composite panels, conduct technical feasibility analysis, and design a production line solution.
• Equipment Manufacturing and Testing: We manufacture relevant equipment according to the design plan, and conduct rigorous quality inspection and performance testing to ensure the equipment’s stability and reliability.
• On-site Installation and Commissioning: We complete equipment installation and commissioning, and provide operation training to the client to ensure smooth production line commissioning.
• Commissioning and Post-Commissioning Support: After the equipment is put into operation, we will provide continuous technical support and after-sales service to ensure the long-term efficient operation of the production line.

In summary, the Japanese aluminum-plastic composite (APC) medical panel recycling project, through the adoption of advanced separation and recycling technologies, not only achieves efficient recycling of waste APC but also contributes to environmental protection, aligning with the goals of a circular economy and sustainable development. This project has improved the quality and efficiency of APC recycling, bringing significant economic benefits to customers while also making a positive contribution to environmental protection.