Case

This project provides a Colombian client with a highly efficient copper-aluminum radiator recycling production line, specifically designed for processing waste copper-aluminum composite radiators (such as those used in automobiles and air conditioning systems). Copper-aluminum radiators are widely used in cooling systems due to their excellent thermal conductivity and lightweight properties, making them widely applicable in industrial and automotive sectors. However, the copper and aluminum in waste copper-aluminum radiators require separation using specialized equipment. This recycling line employs advanced mechanical and sorting technologies to effectively separate copper and aluminum materials, ensuring efficient recycling and maximizing resource utilization.

Project Background:

As a major industrial nation in Latin America, Colombia faces a demand for waste metal recycling and resource reuse. The recycling of copper-aluminum composite radiators is challenging, especially in separating copper and aluminum. To respond to global environmental requirements and promote a circular economy, this project provides Colombia with an innovative copper-aluminum radiator recycling solution, improving the recycling efficiency of waste radiators and providing high-quality recycled raw materials for the copper and aluminum industries.

Project Objectives:

• Efficient Separation of Copper and Aluminum Materials: Through advanced technology, separate copper and aluminum to ensure the purity of the recycled materials, facilitating subsequent reuse.
• Maximizing Resource Utilization: Recycled copper and aluminum are fed into appropriate smelting or processing lines, reducing reliance on primary resources and minimizing environmental burden.
• Environmental Compliance: The project fully complies with Colombian and international environmental standards, ensuring no harmful waste gases or pollutants are generated during equipment operation.
• Improved Recycling Rate and Efficiency: High recycling rates of waste radiators are achieved through efficient sorting processes, resulting in substantial economic benefits.

Main Equipment and Technologies:
* Crushing and Sorting System: Radiators are crushed using a crusher, and copper and aluminum are separated using vibrating screens and airflow separation technologies.

* Electrostatic Separation and Magnetic Separation Technology: Electrostatic separation and magnetic separation technologies further improve separation accuracy, ensuring complete separation of copper and aluminum materials.

* Automated Control System: A fully automated production line with real-time monitoring of system operation status ensures efficient and stable operation.

Project Advantages:

• High Recycling Rate: Advanced sorting technology and equipment enable a recycling rate of over 99% for copper and aluminum radiators, maximizing the value of resource recovery.
• Environmentally Friendly and Energy-Saving: Utilizing low-energy-consumption equipment and equipped with an advanced waste gas treatment system, the environmental impact during project operation is minimized.
• High Economic Efficiency: Optimized sorting processes not only improve recycling rates but also reduce labor costs, enhancing overall operational efficiency.
• Low Maintenance Costs: The equipment employs durable materials and high-quality processes, extending its service life and reducing long-term maintenance costs.
• Customized Solutions: Customized recycling solutions are provided based on customer needs, ensuring the production line matches the customer’s actual requirements.

Project Implementation Plan:

• Requirements Analysis and Design: In-depth communication with customers to understand the characteristics of waste copper and aluminum radiators, providing professional recycling solution design.
• Equipment Manufacturing and Delivery: Manufacturing relevant equipment according to the design plan, conducting rigorous quality testing to ensure the equipment meets customer requirements.
• On-site Installation and Commissioning: Completing on-site installation and commissioning of the equipment to ensure the recycling line is smoothly put into production.
• Formal Production and Operation: After the equipment is put into operation, technical support and after-sales service are provided to ensure the efficient and stable operation of the production line.

In summary, the Colombian copper-aluminum radiator recycling project provides a highly efficient and environmentally friendly waste metal recycling solution for the local area. Through advanced sorting technology, the project not only improves the recycling efficiency of copper and aluminum but also effectively reduces environmental pollution, aligning with global green development and circular economy goals. This project has helped Colombia increase its resource reuse rate, creating significant economic benefits for its clients while simultaneously advancing environmental protection efforts.