Case

This project provides a Malaysian client with an advanced aluminum composite panel (ACP) recycling production line, designed for the efficient recycling of waste ACP panels and the reuse of resources. ACP panels are widely used in construction, advertising, and interior decoration, offering advantages such as lightweight construction, corrosion resistance, and excellent processing performance. However, recycling waste ACP panels presents challenges, particularly in separating aluminum and plastic while maintaining the quality of the raw materials. This recycling line utilizes advanced sorting technology to successfully separate aluminum and plastic, ensuring efficient and environmentally friendly resource recovery.

Project Background:

Malaysia is actively exploring environmental protection and resource recycling, especially given the large-scale use of ACP panels in the construction and decoration industry. With the rapid development of the construction industry, the amount of waste ACP panels is increasing daily, making the effective recycling of these materials a crucial issue in environmental protection. To address this challenge, this project provides Malaysia with an innovative ACP panel recycling production line, promoting environmental protection and resource reuse.

Project Objectives:

• Efficient Separation of Aluminum-Plastic Materials: Through advanced sorting technology, ensure the efficient separation of aluminum and plastic, maximizing resource recovery rates.
• Resource Recycling: Recycled aluminum can be used to produce building materials, while plastics can be reused in the production of plastic products, reducing dependence on virgin resources.
• Environmental Compliance: The project design complies with Malaysian and international environmental requirements, ensuring that exhaust emissions and wastewater discharge meet environmental protection standards.
• Improved Recycling Rate and Efficiency: Highly efficient technologies increase the recycling rate of aluminum-plastic composite panels, reducing operating costs and improving economic benefits.

Main Equipment and Technologies:

• Crushing and Sorting System: A high-efficiency crusher breaks down the aluminum-plastic panels, and combined with vibrating screens and air separation technologies, effectively separates aluminum from plastics.
• Electrostatic Separation and Magnetic Separation Technology: Electrostatic separation and magnetic separation technologies further improve separation accuracy, ensuring complete separation of aluminum and plastics.
• Automated Control System: The entire line is equipped with an automated control system, enabling intelligent operation, improving production efficiency, and reducing manual intervention.

Project Advantages:

• High Recycling Rate: Advanced sorting technology ensures a separation rate of over 99% for aluminum and plastics, significantly improving resource recycling rates.
• Environmentally Friendly and Energy-Saving: The project design complies with environmental standards, equipped with efficient waste gas treatment and wastewater recycling systems to minimize environmental impact.
• Low Maintenance Costs: The equipment’s high durability and intelligent control system reduce failure rates and maintenance costs, improving production line stability.
• Significant Economic Benefits: Through efficient sorting processes and resource recycling, production costs are reduced, bringing considerable economic benefits to customers.
• Customized Services: Customized recycling solutions are provided based on customer needs, ensuring smooth operation and efficient utilization of the production line.

Project Implementation Plan:

• Needs Analysis and Design: In-depth communication with customers to analyze the characteristics and recycling needs of aluminum composite panels, designing personalized recycling solutions.
• Equipment Manufacturing and Delivery: Recycling equipment is manufactured according to the design plan and undergoes rigorous quality testing to ensure the equipment meets project requirements.
• On-site Installation and Commissioning: On-site installation and commissioning of the equipment are completed to ensure stable operation of the production line.
• Commissioning and After-sales Support: After the equipment is put into operation, comprehensive technical support and after-sales service will be provided to ensure the long-term stable operation of the recycling line.

In summary, the Malaysian aluminum composite panel recycling project, through the adoption of advanced sorting technologies and environmentally friendly equipment, not only effectively improved the recycling rate of aluminum and plastics but also aligned with the goals of a circular economy and sustainable development. This project helped the client achieve efficient recycling of waste aluminum composite panels, reducing resource waste and contributing to environmental protection. Through innovative recycling technologies and precise process design, the project enhanced the client’s resource utilization and economic benefits, providing strong support for future sustainable development.